Product Features: Medical Device Boiling Tank – Hot Water Cleaning & Lifting Function (1M×0.8M×1M, 90KW)
Hygienic Medical-Grade Construction Fabricated with 316L stainless steel (surface finish Ra ≤ 0.8μm) for all wetted components, the tank complies with ISO 13485 and FDA 21 CFR Part 177 standards. Its compact 1M×0.8M×1M footprint is tailored for CSSD (Central Sterile Supply Department) and medical device manufacturing workshops. Fully welded, crevice-free seams and a 7° sloped bottom ensure complete drainage and prevent biofilm formation, aligning with GMP sterile processing requirements.
90KW High-Efficiency Hot Water Cleaning System Equipped with a 90KW industrial heating element and dual-loop PID control, the system heats water from 20℃ to 98℃ in ≤10 minutes with temperature stability of ±0.5℃. A stainless steel centrifugal circulation pump (flow rate 50L/min) ensures uniform thermal distribution across the tank, delivering consistent hot water immersion cleaning to remove protein-based residues, surgical debris, and detergent residuals from instruments. Validated to achieve ATP levels <5 RLU, meeting medical device reprocessing standards.
Automated Lifting Mechanism with Safety Interlocks Integrated electric-hydraulic lifting platform (load capacity 60kg) features adjustable speed (0.08-0.4m/s) for instrument basket handling. Safety systems include electromagnetic anti-fall brakes, upper/lower limit sensors, and an IP67-rated control panel to prevent water ingress. The lifting stroke is customizable (0-800mm) to align with upstream/downstream processing lines, reducing manual handling risks.
Optimized Heat Retention & Energy Performance 50mm thick ceramic fiber insulation wraps the tank chamber, reducing heat loss by 22% compared to conventional rock wool insulation. The 90KW power module is designed for continuous operation, supporting 4-5 cleaning cycles per hour (each cycle 15-30 minutes) for medium-volume instrument processing.
Process Validation & Operational Reliability
PLC-based control with 10-inch touchscreen offers 20 programmable cleaning recipes (temperature 45-98℃, duration 5-45 minutes).
Built-in data logger stores temperature profiles, lifting operations, and cycle counts for 36 months, compliant with ASTM E2309 and EN ISO 15883 validation protocols.
Quick-release heating elements and removable tank covers simplify maintenance, cutting service downtime by 30%.
Versatile Chamber Compatibility The 1M×0.8M×1M internal chamber accommodates standard medical instrument trays (750×650mm) and endoscope baskets. Optional add-ons include ultrasonic enhancement (28kHz) for lumened instruments, and spray manifolds for pre-rinsing, expanding applicability to dental tools, orthopedic implants, and surgical lasers.