Solutions For Treating Difficult Ultrasonic Cleaning Wastewater | Evaporation Crystallization + Hazardous Waste Reduction Technology (Reducing Concentrated Liquid Volume By 90%)
- Hardware Processing Industry
- Cleaning Wastewater Treatment: Removes mineral oil, iron filings, and nickel/zinc ions from cutting fluids and grinding pastes. RO product water is reused in ultrasonic cleaning machines with a reuse rate ≥75%, saving annual water costs of ¥300,000 (based on ¥5/ton water price).
- Compliant Discharge: Solves challenges with emulsified oil and complexed heavy metals that traditional chemical precipitation methods struggle to treat, avoiding environmental penalties.
- Electronic Components Industry
- PCB Cleaning Wastewater: Deeply removes organic residues and copper ions from soldering flux. Treated water conductivity ≤15μS/cm meets electronic-grade cleaning water standards (suitable for direct use in chip preprocessing).
- Zero-Discharge Solution: Paired with an optional evaporation crystallization unit to further reduce concentrated water volume, achieving "zero discharge" goals.
- Medical Device Industry
- Pre-sterilization Cleaning Wastewater: Removes blood, protein residues, and surfactants from cleaning agents. The membrane system withstands strong acids and alkalis (pH 2-12), suitable for corrosive chemicals like peracetic acid and sodium hydroxide.
- GMP Compliance: Constructed with 304 stainless steel and food-grade piping, polished surfaces (Ra≤0.8μm) prevent cross-contamination.
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Industry-Leading Processing Efficiency: Membrane system flux ≥15L/(㎡·h), occupying 50% less floor space than traditional processes. Ideal for retrofitting old factories (minimum ceiling height 3.5M).
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Significantly Reduced O&M Costs:
- Extended membrane lifespan of 3-5 years (via intelligent backwashing to reduce chemical cleaning frequency).
- Automated dosing system (±2% accuracy) minimizes chemical waste, lowering treatment costs to ≤¥8/ton (including electricity, consumables, labor).
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Modular & Flexible Deployment: Three-section independent cabinet design enables rapid on-site assembly (installation ≤15 days). Expandable membrane modules (up to 60 tons/day per section).
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Dual Environmental Compliance: Effluent quality exceeds national and local standards (e.g., Guangdong DB44/26-2001). Third-party testing reports facilitate ISO 14001 certification.
Note: Technical specifications are subject to factory calibration. Contact us for customized solutions tailored to your specific needs.