Jietai - Customized Mold Electrolytic Ultrasonic Drying Cleaning Machine, Industrial Equipment.
- Dual - effect Ultrasonic and Electrolytic Cleaning System (Tanks 1 - 2)
40KHZ Medium - frequency Ultrasonic Cleaning:
- The diameter of cavitation bubbles is approximately 40 - 60μm, which can penetrate into complex structures such as threaded holes and blind holes to strip away stubborn stains like cutting fluids and polishing compounds. The cleaning efficiency is 30% higher than that of traditional single - machine systems.
- Paired with a 316L stainless steel electrolytic tank (resistant to temperatures up to 80°C), a DC power supply (adjustable from 0 to 20V) is used to initiate an electrolytic reaction. Anodic oxidation removes the oxide film on the metal surface, while cathodic reduction decomposes oily contaminants, achieving "physical stripping + chemical decomposition" dual - effect decontamination.
Intelligent Temperature Control and Liquid Level Monitoring: The constant - temperature cleaning at 60°C (with an accuracy of ±2°C) accelerates the dissolution of oils. An automatic alarm and shutdown system is activated when the liquid level is low to prevent damage to the equipment caused by dry heating.
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Manual Water Blowing Station (Tank 3)
Flexible and Precise Intervention: Equipped with an adjustable - pressure water - blowing gun (air pressure ranging from 0.3 to 0.8MPa), operators can manually and specifically blow residual water/impurities from the gaps and grooves of workpieces. This is especially suitable for the secondary cleaning of irregularly shaped and multi - curved workpieces, compensating for the shortcomings of automated equipment in cleaning dead corners.
Quick - release Station Design: The water - blowing table is inclined at 15° to guide wastewater flow, and a magnetic filter screen (with a precision of 50μm) is used to intercept solid particles, making maintenance convenient (the replacement time for the filter screen is less than 5 minutes).
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Rust Prevention Treatment (Tank 4)
Professional - grade Rust Prevention Process: An internal rust prevention tank (with a capacity of 80L) supports water - based rust preventives (neutral formula with a pH of 7 - 9) or solvent - based rust prevention oils. Workpieces are immersed for 3 - 5 minutes to form a nano - scale protective film. The rust prevention duration in salt spray tests is ≥72 hours (only 12 hours for untreated workpieces).
Automatic Liquid Level Replenishment: A photoelectric sensor monitors the height of the rust prevention liquid in real - time, and the liquid is automatically replenished when it is below the warning line, avoiding frequent manual refilling.
