Electrolytic Ultrasonic Drying And Cleaning Machine For Molds
For small to medium batch production needs, this machine achieves cost-effective cleaning and protection through "basic function enhancement + manual auxiliary efficiency improvement":
- Single-frequency Ultrasound (40kHz Standard Configuration) paired with a constant-voltage electrolytic power supply (0-12V adjustable) meets decontamination requirements for conventional metal parts, with energy consumption 20% lower than dual-frequency equipment.
- Industrial-grade 304 stainless steel inner tank (1.5mm wall thickness) resists general acid and alkali (pH 4-12), compatible with water-based cleaning agents (e.g., 6% metal cleaning solution), reducing initial investment costs by 30%.
- Standard basic air gun (0.4MPa fixed air pressure) with a 5m air hose and universal nozzle meets water-blowing needs for most workpiece surfaces, with low manual operation training costs.
- The blow-drying station is equipped with a magnetic suction water tray for easy disassembly and cleaning, keeping the work area dry.
- Economical Anti-Rust Tank:
- Room-temperature immersion design (optional heating module), supports water-based anti-rust agents (e.g., 3% sodium carbonate solution), suitable for indoor storage with a 3-month anti-rust requirement.
- Tank size fits standard hangers (maximum workpiece size 300×200×100mm), with a single processing capacity of 50-100 small to medium workpieces.
- Basic Hot Air Drying Version:
- 30-80°C temperature control (±2°C), with an axial fan (air volume 150m³/h), suitable for rapid drying of non-precision workpieces (typical time: 10-15min for small to medium workpieces), power consumption <1.5kW·h per batch.
- Simplified Operation Interface:
- 4.3-inch simple touchscreen with 3 preset universal programs (steel parts/aluminum alloy/copper parts), one-click start for cleaning (electrolysis time 5-15min optional), anti-rust (immersion time 1-5min adjustable), and drying (temperature/time preset).
- Visual Fault Warning: Ultrasonic overload, heating faults, etc., are alarmed via indicator lights + buzzer, with illustrated maintenance guides allowing non-professionals to troubleshoot simple issues.
- Low-Maintenance Design:
- Transducers use dual bonding + screw fixation for convenient replacement (time <1 hour).
- Anti-rust tank equipped with a removable filter (0.5mm pore size), regular impurity filtration maintains reagent performance and reduces waste liquid replacement frequency.
- Hardware Processing Factory: Electrolytic cleaning of flange plates (removing cutting fluid + iron chips) → blowing water from bolt holes → anti-rust tank immersion for 2 minutes → drying at 50°C, meeting anti-rust requirements before export packaging, with single-batch processing costs 40% lower than traditional manual cleaning.
- Agricultural Machinery Parts Factory: Ultrasonic electrolytic degreasing of gear shafts (with 8% sodium hydroxide solution), manual drying of residual liquid on tooth surfaces followed by anti-rust treatment, and direct oil-sealed packaging after drying, adapting to a six-month anti-rust cycle for agricultural machinery.
- Bathroom Fixtures Factory: Electrolytic cleaning of stainless steel faucets (60kHz+5V), anti-rust treatment after blowing surface water, and drying at 70°C to avoid secondary oxidation before electroplating, enhancing coating adhesion by 15%.