General Industrial High-Pressure Spray Ultrasonic Cleaning Machine | Efficient Scale Removal Solutions For Hardware, Auto Parts, And Molds
- Broadband Ultrasonic Technology for Precision Cleaning of All Materials
Triple - frequency Coordinated Cleaning at 28KHZ - 120KHZ (Process Stations 2 - 5):
- 28KHZ Low - frequency (Rough Cleaning): The strong cavitation effect strips away stubborn stains such as cutting fluids and anti - rust oils from deep holes and blind holes of metal workpieces, with a penetration depth of up to 8mm.
- 40KHZ Medium - frequency (Fine Cleaning): Balancing cleaning power and surface protection, it is suitable for removing sub - micron particles (≥5μm) from sensitive materials such as aluminum alloys and ceramics.
- 120KHZ High - frequency (Ultra - fine Cleaning): Nanoscale cavitation bubbles (diameter ≤20μm) handle surface contaminants on semiconductor valve bodies and MEMS devices, avoiding structural damage.
Ultrasonic Transducer Matrix Layout: 120 sets of imported PZT - 8 piezoelectric ceramic transducers are evenly distributed at the bottom of the tank. The sound intensity uniformity is ≥98%, and it supports independent frequency/power adjustment (0 - 100%) for each tank.
- Fully Automated 12 - tank Process for Efficient and Clean Processing
Intelligent Process Linkage:
- Automatic Robot Loading and Unloading (Process Station 1): The six - axis robotic arm precisely grabs workpieces (with a maximum load of 15kg) and is compatible with various tooling fixtures.
- Multi - stage Cleaning System (Process Stations 2 - 8): Ultrasonic cleaning → alkaline spraying → acid neutralization → pure water rinsing → DI water fine rinsing. It supports the automatic switching of solvent - based and water - based cleaning fluids.
- Hot Air Circulation Drying (Process Stations 9 - 11): Constant - temperature hot air at 100°C (with an accuracy of ±2°C) combined with air knife blowing achieves watermark - free drying of the workpiece surface within 10 minutes.
- Automatic Unloading and Sorting (Process Station 12): The visual inspection system determines the cleanliness, and qualified parts and parts to be returned are automatically sorted and stored.
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