Jietai Ultrasonic Mesh Belt Conveyor Spray And Air Knife Integrated Cleaning Line, Fully Automatic Continuous Precision Hardware Cleaning Equipment
Coping with Harsh Industrial Environments
- Dual Reinforcement of Materials and Structure
Configuration of Core Components:
- Spray Pump: German WILO stainless steel centrifugal pump (flow-through components made of 316L material), resistant to chloride ion corrosion (Cl⁻ ≤ 2000ppm), with a service life of over 15,000 hours.
- Tank Body: 5mm-thick 316L stainless steel (lined with PTFE coating, heat-resistant up to 120°C). Welds undergo X-ray flaw detection (defect grade ≤ Class II), suitable for strong corrosive cleaning agents such as sodium hydroxide (NaOH ≤ 30%) and hydrochloric acid (HCl ≤ 20%).
- Conveyor Chain: Italian REGINA chain (surface galvanized, salt spray test ≥ 1000 hours), equipped with an automatic oiling system (lubrication interval adjustable from 1–24 hours), reducing maintenance frequency by 60%.
- Safe and Environmentally Friendly Design Complying with Multiple Standards
Triple Anti-Leakage System:
- Double-layer containment dikes around the tank (height 150mm) + bottom conductivity sensor. When leakage is detected, the power supply of the liquid supply pump is cut off within 3 seconds.
- Exhaust Gas Treatment Module: Acid-base mist is treated via a neutralization tower (filled with polypropylene Pall rings) + activated carbon adsorption (adsorption efficiency ≥ 98%), with emissions complying with GB 16297-1996 Comprehensive Emission Standards for Air Pollutants.
- Noise Control: The equipment is equipped with 5mm soundproof cotton + muffling nozzles, with operating noise ≤ 75dB (1m away from the equipment), meeting OSHA occupational safety and health standards.
- Low-Consumption Energy-Saving Technology Reducing Production Costs
- Waste Heat Recovery System: Exhaust gas from the drying section (temperature 60–80°C) preheats the cleaning solution via a plate heat exchanger, improving thermal efficiency by 40%. It saves 200kWh of electricity per shift (8 hours) (equivalent to a 150kg reduction in CO₂ emissions).
- Variable Frequency Speed Regulation Technology: Spray pumps and fans use ABB frequency converters (speed regulation accuracy ±0.5%), automatically adjusting power according to load, achieving energy savings of over 30% during non-full-load operation.
