Customized Manual Ultrasonic Cleaning, Rinsing, And Hot Air Drying
Full-Process Cleaning Solution —— Integrated Innovation of Ultrasonic Cleaning + Countercurrent Rinsing + Hot Air Drying
Three-Stage Collaborative Operation to Create a Closed-Loop Cleaning System
This equipment integrates three modules: ultrasonic cleaning, multi-stage countercurrent rinsing, and hot air drying, achieving full-process automation through a PLC control system:
- Ultrasonic Cleaning: Using a standard frequency of 40kHz and a 3% water-based cleaning agent, primary cleaning is completed within 5 minutes, removing over 90% of oil stains and particulate impurities.
- Countercurrent Rinsing:
- Three-Stage Continuous Cleaning Tanks: The water flow direction is opposite to the workpiece movement. Fresh pure water is injected from the last-stage tank, gradually replacing dirty liquid stage by stage, reducing rinsing water consumption by 60%.
- Automatic Liquid Refilling and Overflow Balance: Dynamic adjustment of water levels in each tank through liquid level sensors ensures uniform rinsing.
- Hot Air Drying:
- PID Temperature Control System: Supports temperature adjustment from 30-150°C, combined with a circulating hot air blower to achieve rapid evaporation of water on the workpiece surface.
- Filtered Hot Air Circulation: Air is filtered through a HEPA filter and reheated to avoid secondary pollution, especially suitable for drying precision optical components.
Customizable Process Parameters to Adapt to Diverse Production Needs
- Modular Tank Design: Supports independent control of single tanks and can be expanded to 5-10 connected tanks according to production capacity requirements, enabling flexible switching from small-batch trial production to large-scale mass production.
- Precise Ultrasonic Power Adjustment: Stepless speed regulation from 40-100% optimizes cleaning intensity for workpieces of different materials (such as aluminum alloy die-castings and stainless steel medical devices).
- Preset Drying Programs: Stores 10 groups of drying parameters (temperature, airspeed, time) for one-click activation, suitable for different workpiece types like electronic components and automotive parts.
Energy Efficiency, Environmental Protection, and Human-Centric Design
- Intelligent Energy Management: Automatically enters sleep mode during non-operation, with standby power consumption <5W.
- Human-Machine Interface: A 7-inch touchscreen supports multi-language operation, real-time display of module statuses, fault alarms, and maintenance prompts.
- Modular Maintenance: Easily replaceable vulnerable components (transducers, heating elements, blowers) with average maintenance time reduced to 30 minutes.
Industry Benchmark Cases
- Aerospace: Cleaning aircraft engine blades using 28kHz low-frequency ultrasound + three-stage countercurrent rinsing removes micron-level metal debris, with surface residual ion concentration <1ppm after drying.
- Precision Molds: Cleaning injection mold cavities with 68kHz medium-frequency ultrasound and rust inhibitors, directly entering the drying process after cleaning to avoid secondary oxidation.
- Food Packaging: Removing residual cleaning agents from the inner walls of plastic bottles through countercurrent rinsing and 60°C hot air drying to ensure food contact safety.
