Jietai/Wire Mesh Belt Through-Type Ultrasonic Cleaning Machine, Sensor Cleaning.
The mesh belt through-type ultrasonic cleaning machine is specially designed for batch cleaning of sensors (pressure sensors, temperature sensors, MEMS sensors, etc.). It integrates ultrasonic cavitation effect, continuous mesh belt transmission, and multi-stage cleaning processes to achieve an integrated solution of "high-efficiency decontamination + non-destructive cleanliness + intelligent drying", meeting the high-precision cleaning needs of automotive electronics, industrial control, medical equipment and other fields.
Intelligent frequency scanning technology: Automatically switches ultrasonic frequencies to avoid cavitation blind spots, making it particularly suitable for complex-structured sensors with grooves and blind holes (such as flow sensor valve bodies).
Customized stainless steel mesh belt: Made of 1.2mm-thick 316L stainless steel mesh belt (mesh size 2×2mm), with a load-bearing capacity ≤5kg/㎡. It supports horizontal or inclined placement of sensors (diameter ≤50mm, length ≤300mm), and the transmission speed can be steplessly adjusted from 0.5-5m/min, adapting to small-batch trial production and mass production of up to tens of thousands of pieces.
Precision Manufacturing-grade Durability for Harsh Production Environments
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Dual Assurance of Materials and Processes
- Core Component Configuration:
- Ultrasonic transducers with Japanese Murata ceramic wafers (lifespan exceeding 20,000 hours).
- Spray pumps using German Wilo stainless steel centrifugal pumps (resistant to chloride ion corrosion).
- 310S high-temperature-resistant stainless steel heating tubes for drying (surface load ≤2.5W/cm²).
- Structural Reinforcement Design:
- Equipment frame constructed with 100×100mm rectangular steel tubes (surface galvanized).
- Mesh belt drive system equipped with Italian Bonfiglioli reducers + synchronous belt tensioning devices, ensuring operating noise ≤75dB and vibration amplitude <0.3mm.
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Environment-friendly Design
- Low Energy Consumption:
- Ultrasonic modules adopt energy feedback technology (electrical energy utilization rate ≥92%).
- Drying section configured with waste heat recovery devices (thermal efficiency increased by 30%), saving 40% more electricity than similar equipment, with single-shift (8-hour) energy consumption ≤960kWh.
- Environmental Compliance:
- Cleaning waste liquid is pre-treated by an oil-water separator (separation precision 5μm) + neutralization tank, meeting the Class III emission standards of GB 8978-1996 for direct connection to factory sewage treatment systems.
Full-cycle Service Support
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Free Process Validation: Provide cleaning tests for sensor samples and issue a Cleanliness Inspection Report (including particle size distribution, moisture content, residual ion concentration, etc.).
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Customized Modifications: Optional add-ons include UV disinfection (for medical-grade sensors), anti-static ion bars (for electronic sensitive components), and weighing detection modules (for weight difference analysis before/after cleaning).
Note: All technical specifications and certifications are accurately translated to international standards for industrial equipment.
