Integrated Machine with Ultrasonic Cleaning, Steam Bath Washing and Cooling Drying Functions: Fully Automatic Three-process Cleaning and Drying Equipment for Precision Devices
Integrated Machine with Ultrasonic Cleaning, Steam Bath Washing and Cooling Drying Functions
Full-process Cleaning Solution for Precision Devices
Product Positioning
It is a fully automatic three-process cleaning equipment specially designed for high-precision industries such as electronics, optics, and healthcare. Integrating three core technologies of ultrasonic cavitation peeling, steam penetration decontamination, and low-temperature cooling and drying, it realizes a closed-loop treatment from rough cleaning to fine cleaning and then to drying. It solves the cleaning problems of workpieces with complex structures (such as blind holes, deep grooves, and multi-layer stacked components), ensuring that the surface cleanliness after cleaning reaches the level of 0.1μm, and meeting the requirements of international standards such as ISO 16232-10.
Typical Application Scenarios
In the electronics industry: Cleaning of welding residues on mobile phone camera modules, sensor chips, and PCB boards.
- Dual-Frequency Synergy: Utilizes 28kHz low-frequency cavitation for heavy-duty degreasing, paired with 80kHz high-frequency waves for micron-level precision cleaning. Effectively removes oil stains, particles, and oxides from the surfaces of complex structures.
- Adjustable Power: 0-1500W power output combined with a degassing function enhances cavitation efficiency by 30%, achieving a cleanliness level of ≥99.8%.
- High-Vacuum Steam Generation: Produces high-pressure steam (up to 120°C) in a vacuum environment through a closed-loop system, ensuring deep penetration into crevices and blind holes.
- Solvent Compatibility: Supports eco-friendly solvents such as hydrocarbon-based cleaners, reducing environmental impact while maintaining excellent degreasing performance.
- Indirect Evaporative Cooling: Achieves contact-free cooling and drying via a heat exchanger to prevent secondary contamination. Dew point as low as 2°C ensures rapid and residue-free drying.
- Energy-Efficient Design: Integrates ultrasonic-assisted drying technology to accelerate moisture evaporation, reducing drying time by 40% compared to traditional methods.
- PLC-Driven Workflow: Pre-programmable full-process cycles for ultrasonic cleaning → steam bath washing → cooling drying, with real-time monitoring of temperature, pressure, and cleaning duration via a 7-inch touchscreen.
- Vacuum Integration: Maintains a controlled environment during steam bath and drying phases to optimize solvent recovery and reduce volatile organic compound (VOC) emissions.
- Corrosion-Resistant Structure: Tank and pipelines are made of SUS316 stainless steel, with an exterior epoxy coating that withstands strong chemical corrosion and salt spray environments (≥1000 hours).
- Long-Life Components: Ultrasonic transducers use imported piezoelectric ceramics (bonding strength ≥50MPa, service life >50,000 hours). The steam generator employs thermal oil heating to ensure stable performance.
