Customized Five-Tank Ultrasonic Cleaning Machine With Agitation And Dust-Proof Extraction Hood.
Here is the English translation:
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Customized Five-Tank Process Design with Full Process Coverage
Modular Tank Configuration: Five independent cleaning tanks can be freely configured according to customer processes (pre-wash tank, ultrasonic main cleaning tank, agitation rinsing tank, anti-rust treatment tank, hot air drying tank), supporting multi-process integration including acid-base cleaning, solvent cleaning, pure water rinsing, surface activation, drying and curing.
Optional Tank Materials: Main tanks use 316L medical-grade stainless steel (resistant to acids and alkalis pH=1-14)/PP polypropylene (solvent-resistant); auxiliary tanks can use 304 stainless steel/carbon steel spray, suitable for water-based/solvent-based cleaning solutions.
Flexible Capacity Customization: Single tank volume adjustable from 50-500L, supporting batch cleaning from small precision parts (such as electronic chips) to medium-sized components (such as automotive bearings).
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Intelligent Agitation + Ultrasonic Synergy for Zero Residue in Hard-to-Reach Areas
Three-Dimensional Dynamic Agitation System:
The main cleaning tank is equipped with a variable-frequency speed-adjustable agitator (speed adjustable from 0-300rpm), combined with deflector design to create spiral turbulent flow in the cleaning solution, driving the detachment of contaminants from the workpiece surface with 40% higher efficiency than traditional static cleaning.
For components with deep holes/blind holes (such as injection molded parts), a pneumatic vibration agitation device can be added with adjustable amplitude (0-5mm), ensuring >99% removal rate of 0.1mm-level particle residues in 5mm deep blind holes.
Ultrasonic Enhanced Cleaning:
The main tank is internally equipped with a 28/40/60kHz broadband transducer array (single tank power adjustable from 500-3000W), supporting frequency sweeping/fixed frequency modes with cavitation density up to 1.2×10^5 bubbles/cm³, capable of stripping 0.5μm-level oil films and metal oxides.
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Negative Pressure Dust-Proof Exhaust Hood for Clean Production Environment
Fully Enclosed Hood Design:
The hood uses a 304 stainless steel frame + tempered glass viewing window, equipped with an electric lifting door (lifting speed 0.2m/s), automatically creating a negative pressure space (air pressure -50Pa) during operation to prevent the diffusion of mist and dust generated during the cleaning process.
Built-in Three-Stage Filtration System: Primary filter (filters particles ≥5μm) + activated carbon layer (adsorbs organic volatiles) + high-efficiency HEPA filter (filtration efficiency ≥99.97%@0.3μm), emissions compliant with GB 16297-1996 Integrated Emission Standard for Air Pollutants.
Intelligent Exhaust Control:
Paired with an air velocity sensor (real-time monitoring 0.5-5m/s) and odor sensor, automatically adjusts the exhaust fan power (0-5000m³/h), reducing energy consumption by 30% compared to traditional fixed-speed systems.